High Speed Rotary Disc High Accuracy Slitting and Rewinding Machine

High-Pace STAINLESS Steel SLITTING Machine LINE

Specification
&
Parameter
                    
 

 

  • :Coil primary specification
  1. Coil material: Stainless metal.
  2. Coil thickness:.3~three.0mm..
  3. Coil width:300~1500mm.
  4. Coil I.D.:Φ508mm.Φ610mm(With Protect).
  5. Coil O.D. (max) :≤Φ1800mm.
  6. Coil weight (max):≤20T.
  7. () Line whole region (about):28M×9M.
  8. :.Feed-in direction:From appropriate to still left.
  • Tools composition:

Paper equipment-CZPT Uncoiler Vehicle-CZPT Uncoiler- CZPT bracket-Feeding guide plate-,Pinch roller with Coil head slicing equipment-Entrance looping desk-)()Facet guiding (laminating system)-Disc shear-Curling device-Back looping table-Rigidity desk-Coil divided shearing equipment-CZPTiler-CZPT bracket-CZPT recoiler Car-CZPT Station System-CZPTal Handle System,Pneumatic System

  • :Slitter main specification
  1. :
  1. :,,.

Operation function: use for collecting packing paper in coil.When need collection paper, put paper tube and turn over several circle.

  1. :.,.

Framework : double saddle steel welded .Managed by torque motor.

  1. :CZPT Uncoiler Car/
  1. :.Construction:Metal welded.
  2. :.Kind:Pushed by four wheels.
  3. :.Transmission power:Equipment lowered motor.
  4. :.Lifting power:CZPT oil cylinder.
  5. :20T.Max loading fat:20T
  1. :CZPT decoiler
  1. ,,,,37KW.Form by bracket,manual seat,hydraulic growing axis ,hydraulic oil cylinder ,37KW D.C. motor and so on.
  2. :four.,.Axis framework: form by four parts of wedge slider.Reel is hydraulic run and expands coil.
  3. ,,..Decoiler has DC motor so that it could decoil with pinching device, and stay away from spreading due to the fact of rotated inertia. Decoiler makes use of pneumatic disc kind brake to work with follow-up machine line velocity and have fast brake when outage.
  4. ,,,..Decoiler has set urgent fitting, pressing wheel  has PU notch so that handy to pull out packing band and decoil.Urgent wheel is controlled by oil cylinder to elevate.
  5. Growing assortment:Φ470mm~Φ530mm.
  1. CZPT bracket:
    1. :.Construction:metal welded.
    2. :.Bracket energy:CZPT cylinder.
  2. Feeding manual plate:
  1. .Kind by flexible feeding guidebook plate with driving cylinder.
  2. ,.,.,.Aid decoiling and sending materials so the head of coil could enter into pinching device.Xihu (West Lake) Dis. plate extends and lifts to a ideal place,guiding head of coil. Plate lifting, stretching is pushed by oil cylinder.
  1. ,:Pinch roller with Coil head reducing machine
  1. : ,.Structure and type:Pair roller pinching, metal welded.
  2. pair rollers dimension:Ø250mm×1600mm,2pcs. Roller floor with PU.
  3. :.urgent variety:driven by hydraulic oil cylinder
  4. :37KW,.Driving energy:37KW D.C. motor,and gear box.
  5. :,,,,,.Structure: sort by wallboard,upper and down device apron and blade,hole adjusting mechanism,synchronous shaft,synchronous gear,hydraulic oil cylinder and so on.
  1. :Entrance looping desk
    1. :..Type:metal plate welded with channel.Oil cylinder controls system higher and down.
  2. :Side Xihu (West Lake) Dis.(laminating device)
  1. :,,,.Composition:form by vertical guiding roller,slider,width adjusting system,pinch roller and transmission mechanism.
  2. :Φ70×170mm,6,,.Vertical roller measurement:Φ70×170mm,6 pieces,area quenching,chrome-plate.
  3. Pinch roller dimension:Φ180×1600mm. Roller floor with PU.
  4. :.Pinch roller lifting power:CZPT oil cylinder.
  5. :.Pinch roller energy:Gar decreased motor
  6. :.Deviation-rectify adjustment:Single facet handbook changing with two rods.
  7. :three hundred~1500mm.Altering assortment:300~1500mm
  8. ,.

Covering membrane to coil in accordance to ask for, complete by two-pinching rollers pressing when covering

  1. ,.

Laminating fitting is use special unfolded roller with pinching rollers. It could enable membrane go over on steel plate uniformly.

  1. Disc shear:
  1. :,,,,,.Framework and sort:sort by arch,upper arbor lifting worm wheel box,gear lowered motor ,universal coupling,device foundation,electrical power gear box and so on.
  2. :Φ220×1600mm().Shearing axis dimensions:Φ220×1600mm(blade installation place).
  3. :42CrMo,.Shearing axis materials:42CrMo,intermediate frequency quenching.
  4. :90kw.Shearing electricity:90kw DC motor.
  5. :.Shearing pressing electricity:Equipment reduced motor.
  6. :.Blade changing kind:CZPT oil cylinder push back arch.
  7. :~150m/min.Shearing speed:~150m/min adjustable.
  8. :Φ220×Φ350×10mm.Blade measurement:Φ220×Φ350×10mm,10pcs.
  9. Blade shim dimension:Φ220×Φ260mm.
  10. :<1mm  25 ,3mm 5.

       Slitting strip amount: <1mm 25PCS, 3mm 5PCS.

  1. :Curling machine:
  1. :.,,,,.Variety:rotating disc type.Kind by motor,helical worm geared reducer,rotating disc,base and so onInfinitive speed to make same with disc shear.
  2. Curling speed:~150mm/min.
  3. CZPTil disc size:Φ365×600mm.
  4. :3-10mm.Edge wire width:3-10mm single facet.
  5. :.CZPTil disc electrical power:AC Motor with helical worm geared reducer.
  6. :.Substance removal variety:Oil cylinder thrust recoil disc contraction.
  1. :Again looping table:
  1. :..Sort:metal plate welded with channel.Controlled by oil cylinder to lift.
  1. :Rigidity table
  1. :,,.Perform:entrance separator separates the coil in recoiler in advance,at the same time coil provide back strain,so that it is handy to recoil limited.
  2. :,,,,.Construction:Kind by arch, upper and down stress plate, synchronous shaft, oil cylinder, foundation and so on.
  3. Pre-feeding axis dimensions:Φ100×1700mm.
  4. :Φ200×3mm,65Mn,.Pre-feeding slice measurement and substance:Φ200×3mm,65Mn, quenching treatment method.
  5. :,.Tension Managing:Oil cylinder urgent type pressure fitting, push through hydraulic decompressed valve.
  1. Coil divided shearing equipment:
  1. :.,.,,,.

Perform: shearing coil to reach dividing function according to need. When it reaches the length of strips, manual operation button controls shearing and driving cylinder to cut coil. After divided shearing, it has device of speed and length measurement, offers signal to control machine line speed, and show on the screen of controlling table, provide a basis for dividing coils.

  1. :,,,,,,.
    Coil divided shearing structure: hydraulic upper shearing type. form by wallboard,upper and down tool apron and blade,gap adjusting mechanism,synchronous shaft,synchronous gear,hydraulic oil cylinder and so on.
  2. :Ø400×1700mm,.Well balanced measuring roller dimensions:Ø400×1700mm,chromeplate .
  1. :CZPTiler
  1. :,,,..,..Function:separate the slitted coil and recoil,reel use DC adjusted motor to generate rotating.Clamping block is hydraulic increasing framework.CZPT cantilever variety coil separator could enlarge when rise ,could push tightly all the time.Have pneumatic quick-brake fitting.
  2. ::,,,.Framework:cantilever type coil separator: kind by cantilever, separator slice, separator length sleeve and separator axis.Oil cylinder delivers power to carry.
    1. :,.Coil rolling device:kind by motor,lowered box and reel.
    2. Rolling I.D.:Φ508mm.
    3. :20T(MAX).Rolling fat:20T (MAX).
    4. :.Rolling type:Higher-rolling.
    5. :.Clamping block:Oil cylinder growing fitting.
    6. :144KW.Driving electrical power:144KW DC motor.
  3. :~150m/min.Rolling velocity:~150m/min adjustable.
  4. :.

Pushing content fitting: push by hydraulic cylinder and two assistant pushing rods.

  1. :CZPT recoiler Auto
  1. :.Composition:Metal plate welded with channel.

 

  1. :.Transmission electrical power:Equipment diminished motor.
  2. :.Lifting electricity:CZPT oil cylinder.
  3. : 20T.Max loading fat:20T.
  1. :CZPT bracket
  1. :.Construction:Metal welded.
  2. :. Bracket power:CZPT cylinder.
  1. CZPT Station Program
    1. :,,.Summary:CZPT method is formed by hydraulic station and relevant pump,valve,pipes.
    2. :Specification
      1. Strain:10Mpa
      2. Circulation/:27L/min
      3. :N46

Doing work medium:N46 Antiwear hydraulic oil.

      1. Gasoline tank potential:500L
      2. Motor:7.5KW
  1. Air strain method:
  1. :,,,.

   Summary:Form by air supple, air supple element, magnetic valve, and associated pipes, cylinder

  1. Specification/           

air stress/        .six~.8Mpa
              Air-feeding quantity             1/min()
1 cube/min (below compressing issue)
             

  1. :CZPTal Management System/

       ,,320KW:380V,50Hz.
A single set of CZPT cabinet,two sets of procedure cabinet,equipment setting up ability 320KWpower supple:380V,50Hz.
 

No. Identify Location of origin
one PLC ZheJiang Delta:DVP-(32EH)
2 ()
Male-machine interface(touch screen)
KunLun TongTai
three Encoder HAIDE
ZSF6.215-102CW-1571BZ3K24F
four DC controller England CZPTtherm:590C
five CZPT aspect Schneider

 

6 DC speed governing motor Pioneer motor
7 Gear Reducer Motor ZheJiang Tunglee
8 Essential element bearing HangCZPT bearing,HangCZPT bearing,HangCZPT bearing
9 gear box seal ZheJiang Speedy CZPT Organization
ten CZPT system aspect ZheJiang CZPT Factory

 

  1. Customer planning/
  1. .CZPTity master swap/
  2. ,.Oil of equipment box and hydraulic strain/
  3. . Air supple

Principal Xihu (West Lake) Dis.llary Goods Making Company

  1. Production store/Xng sn xut
  1. 28.

Creating line size is about 28 meter.

  1. :34()×10()×6().

Manufacturing store spot need to be minimum: 34M (L)*10M (W)*6M (H)

  1. twenty.

You should have one particular established of crane which could load in excess of 20T and other corollary equipments in production store.

High Speed Rotary Disc High Accuracy Slitting and Rewinding Machine